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Shotcrete-MPCS 3 installation

Strojstav
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Mixer power: 5.5 kW
Pump power: 5.5 KW
Water pump power: 0.75 kW
Vibrator power: 0.18 kW
Heater Power: 3x800w
Operating voltage: 400 V, 50 Hz
Power connection: TN-S 230/400 V, 50 Hz
Voltage of the controls: 24 V, 50 Hz
Loading funnel capacity: 2.5 m3
Total current consumption: 30.4 A
Technical capacity of the mixer: 3.6 m3/hour
Spindle pump type: standard D5
Technical capacity of the pump: standard 2.4 m3/hour
Transport and feeding distance: max. 40 m
Pressure in the transport wire: max. 3.0 MPa
Dimensions of the concrete pump (LxW): 2250x1700 mm
Height during transport: 1970 mm
Filling level height: 3570 mm
Total weight: about 1700 kg
Scope of application
Equipment
Description and principle of operation

Scope of application

  • Preparation of transport and application of heat-resistant magnesite shotcrete masses on the walls of the washed steel for the non-stop method of production.
  • Preparation of heat-resistant concrete mixes.

Equipment

Hose DN 35 mm, 15 m long – 1 pc.
Hose DN 16 for air connection of the shotcrete gun - 1 pc.
Hose cleaning ball – 2 pcs.
Hose DN 20 mm, 20 m long with 2 tips for water – 1 pc.
Hose DN 20 mm, 20 m long with 2 air tips – 1 pc.
Electric cable 20 m with 2 tips – 1 pc.
Pressure gauge for monitoring the pump D5 – 1 pc.
Solidol supercharger – 1 pc.
Wrench 24 – 1 pc.
Key for the main switch of the electric cabinet – 1 pc.
Shotcrete pump 45 l/min, rotor D5 45 l/min, stator D5 45 l/min – 1 pc.
Manual for operation and maintenance in Russian – 2 pcs.
Spare parts catalog in Russian – 2 pcs.

Description and principle of operation

The MPCS 3 installation is made on the basis of the most up-to-date technical knowledge in the field of design and maintenance safety and is the next in a series of products of the Stroystav CM company. It is designed for large metallurgical workshops, especially for steel mills
with non-stop casting of steel.

The massive design and installation of individual components make it possible for convenient maintenance and repair and increase the overall reliability of the equipment.

The principle of operation
1. Preparation and application of heat-resistant magnesite shotcrete on the walls of the steel mill for non-stop steel production method
The mixture supplied in high-volume bags (the so-called "Big-Run") is refilled with a crane into a hopper equipped with a bag breaker. There are 4 air vibrators and a classic vibrator in the hopper, which contribute to a good loading into the continuous mixer. In a continuous mixer, the mixture is mixed with water and thus the prepared composition falls into the funnel of the pump for the mixture. Mixing of the mixture continues in the pump funnel, then it enters the screw pump. From the pump, the moistened mixture is supplied under pressure to the transport hose and then to the plaster applicator. With the help of compressed air, the mixture is sprayed and applied to the bucket wall.

2. Preparation of heat-resistant concrete mixes
The mixture, which is delivered in high-volume bags (the so-called "Big-Run"), is refilled with a crane into a hopper equipped with a bag breaker. There are purge channels in the hopper, which contribute to a good penetration of the mixture into the continuous mortar mixer. In this case, the continuous mixer is rotated 180 degrees in such a way that its discharge funnel is directed out of the installation. In the mixer, the mixture is mixed with water and the finished solution is discharged into the prepared container, or directly into the place of concreting.
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